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TECHNOLOGICAL PACKAGES:

FOR A COMPETITIVE OPEX IN
THE METALS INDUSTRY

Focus on continuous improvement, modernization, upgrading and integrating new and modern processes and production methods are the main focus for steelmakers today, to improve the production level of their plants and at the same time to decrease the conversion costs.

STEELMAKING

Direct reduction, scrap processing, melting, refining and recovery plants
  1. Standard packages
  2. Digi&met packages
1 Standard packages
C-DRIVE
Automatic tapping for bof
C-HAWK
Highly dynamic and flexible slag retention system in converter steelmaking
Q-SHRED
Shredder technologies suite
Q-SPIKE
Mv and hv furnace breaker monitoring system
Q-PDC
Power demand control
Q-REG
Advanced electrode control system
Q-MAP
Real time mold monitoring system
Q-MOD
On-line mold oscillation diagnostic system
Q-COOL
Dynamic secondary cooling technology
Q-CORE & Q-PULSE
Dynamic soft reduction technology for continuous slab casters
Q-INMO+
Hydraulic oscillator technology
Q-LEVEL+
Accurate mold level control system
Q-MAS
Q-MOLD
Mold monitoring system for bloom and billet casters
2 Digi&met packages
Q-ART
Quality assessment in real time
Q-CUT
Cutting process optimization
Q-MIX
Tundish mixed steel prediction system
Q-P MET
Eaf slag builders calculator and process simulator
Q-S_MET
Process simulator for lrf, vtd & vod
Q-STS
Scrap laser scanner for continuous charging conveyors
Q-CHARGE
Least-cost calculator for eaf charges
MELTMODEL
EAF process monitoring and adaptive control
Q-ETS
Automatic identification equipment tracking system
Q-SYM2
Scrap yard metal management
Q-METAL
Process control system for meltshop and casting

FLAT PRODUCTS

Casting, rolling, processing and finishing lines
  1. Standard packages
  2. Digi&met packages
1 Standard packages
Q-CROP
Shears solutions for crop head optimization
D-ATS
Advanced threading and tail out strategies for double stand cold mills
D-REC
Automatic eccentricity compensation
2 Digi&met packages
D-PCO
Plate cut scheduling optimization
Q-MPE
Mechanical properties estimator for hot rolled flat products
Q-LIVE
Real-time prediction technologies for simulating material, mechanics and their interaction

LONG PRODUCTS

Casting, rolling, tube, pipes, extrusion, forging and finishing lines
  1. Standard packages
  2. Digi&met packages
1 Standard packages
LWEAR
Roll wear compensation
2 Digi&met packages
SYHEAT
Reheating furnace process optimization
HOT CUT OPTIMIZATION
System for alloy steel bar plants
INTELLIGRIND
3d automatic surface defects detection and mapping
TYING OPTIMIZATION
Tying area control system
Q-LONG
Process control system for long products

INSTRUMENTS & ROBOTICS

  1. Standard packages
1 Standard packages
Q-ROBOT MELT
Complete solution for eaf and lf area
Q-ROBOT CAST
Multipurpose robotic cells for ladle area and powder management
Q-ROBOT ZINC
Solutions for hot dip galvanizing lines
Q-ROBOT ROLL
Anthropomorphic robot stations for long products finishing and labeling

CUSTOMER ASSISTANCE

  1. Standard packages
1 Standard packages
TELESERVICE
Worldwide assistance for steelmaking plants

CROSS PRODUCTS

  1. Digi&met packages
1 Digi&met packages
Q3 INTELLIGENCE
Business intelligence, integrated data acquisition, analysis and problem solving platform
Q3 MET
Manufacturing Execution System (MES) for the metals industry
SAFESTAR
Integrated communication system for safety supervision
Q3-DCMS
Condition monitoring system for the steel industry
Q3-DEMS
Danieli energy management system
Q3-DMMS
Danieli maintenance management system
Q3-DYMS
Automatic yards - yards & cranes management
iSTAND
Intelligent training &testing station
API
Area performance indicator
PPI
Plant performance indicator
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CORPORATE INFORMATION
Danieli Automation S.p.A.
Via B. Stringher, 4
33042 Buttrio (UD) – Italy
Phone (+39) 0432 518111
Fax (+39) 0432 673177
E-mail info@dca.it
P.IVA 00162990303


Società soggetta a direzione
e coordinamento da parte della
Danieli & C. Officine Meccaniche Spa

Danieli Group